Lateral draft angles
The lateral draft angles of the pocket can be easily worked on with a ceramic fibre stone in combination with the GESU 1200 ultrasonic polisher with up to 45 W output.
Bottom surfaces
The Easy-Lap-System and the classic polishing stones are very suitable for removing the EDM scale on bottom surfaces. For perfect results and easy use we recommend our premium air files.
To guarantee optimum cutting performance of the Easy Lap stones, cutting fluids should be used.
Step 1 – Preparation
Before the actual polishing, the surface can be preworked with a brass fibre felt bob with shank V 76709. This preparation simplifies and shortens the further steps.
Step 2 – Polishing
In the next step, the classic polishing felt with diamond compound and polishing oil/thinners are used. Start with a 25 μm or 17 μm grit, depending on how clean the surface already is. This way, you slowly work down to 3 μm.
Step 3 – Finishing
Finally, the surface is polished again by hand with the 3 μm diamond compound or diamond fluid and a premium cleaning cloth.
Our wide range of polishing points are popular for fine polishing. Additionally, we also like to use our abrasives such as the flap wheels.
If the radius has a certain Rz value, as is often the case for the stamping area, this is usually machined with silicon carbide abrasive paper.
For perfect machining at the right speed for the polishing point and flap wheel, we recommend our GESM 1000 and the matching micro motor.
Information
Our polishing felt products are best operated with the GESM 1000 and the matching micro motor.