Tools for surface finishing

A perfect surface finish can be achieved in many ways. For removing EDM scale or mirror finish polishing special tools are needed. To make the tool selection as simple as possible, we have summed up our surface finishing tips and tricks for you.

Veranschaulichung zur Oberflächenbearbeitung – Entfernung von Erodierstrukturen und Hochglanzpolitur.
Counterbores: mirror polishing

For a flawless surface, a thorough treatment is required. We show you our way to a perfect result.

Radius: fine polishing

We offer you a wide range of accessories to optimally treat such a radius.

Pocket: removing EDM scale

We show you an uncomplicated way to remove EDM scale.

Pocket – Removing EDM scale

There are a few options for removing the EDM scale of a pocket. We show you an uncomplicated way here.

Veranschaulichung: Entfernung von Erodierstrukturen in einer Tasche.

Lateral draft angles

The lateral draft angles of the pocket can be easily worked on with a ceramic fibre stone in combination with the GESU 1200 ultrasonic polisher with up to 45 W output.

Bottom surfaces

The Easy-Lap-System and the classic polishing stones are very suitable for removing the EDM scale on bottom surfaces. For perfect results and easy use we recommend our premium air files.

To guarantee optimum cutting performance of the Easy Lap stones, cutting fluids should be used.

Counterbores – mirror polishing

Mirror polishing is the first class of polishing. All surfaces are flawless at the end of this polishing. Again, there are several ways to achieve the best result. The requirements for polishing can vary greatly – from merely glossy surfaces that may have micro-scratches to completely scratch-free high gloss surfaces.

Veranschaulichung: Hochglanzpolitur in Senkungen – die Königsklasse des Polierens.

Step 1 – Preparation

Before the actual polishing, the surface can be preworked with a brass fibre felt bob with shank V 76709. This preparation simplifies and shortens the further steps.

Step 2 – Polishing

In the next step, the classic polishing felt with diamond compound and polishing oil/thinners are used. Start with a 25 μm or 17 μm grit, depending on how clean the surface already is. This way, you slowly work down to 3 μm.

Step 3 – Finishing

Finally, the surface is polished again by hand with the 3 μm diamond compound or diamond fluid and a premium cleaning cloth.

Radius – Fine polishing

Not every radius can be treated the same way. That is why we also offer a wide range of accessories for this field of application and provide you with optimal support during treatment.

Veranschaulichung: Feinpli

Our wide range of polishing points are popular for fine polishing. Additionally, we also like to use our abrasives such as the flap wheels.

If the radius has a certain Rz value, as is often the case for the stamping area, this is usually machined with silicon carbide abrasive paper.

For perfect machining at the right speed for the polishing point and flap wheel, we recommend our GESM 1000 and the matching micro motor.

Information

Our polishing felt products are best operated with the GESM 1000 and the matching micro motor.

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Инструментално производство
Инструментално производство
Машиностроене и Приспособления
Машиностроене и Приспособления

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