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Smart injection moulds start with the right sensors

With the right electrical components, you can lay the foundations for reliable mould monitoring and safe, efficient production. Discover our wide range of products – from proximity and limit switches to magnetic proximity sensors, thermocouples and cavity pressure sensors. In addition, we offer a range of suitable cables and other accessories. This ensures you receive components that are perfectly aligned and specifically designed to meet the requirements of mould making.

The full range of electrical components at a glance.

Here you will find a clear overview of our sensors and limit switches for the reliable monitoring and protection of your moulds.

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Everything you need for reliable mould monitoring

Large selection & continuous availability from stock

From sensors to cables and push-in connections, through to the appropriate logic distributors. Thanks to our high availability from stock, you can obtain new and spare parts quickly and easily. This provides planning certainty and reduces downtimes.

Plug & Play compatible system solutions

Plug-and-play system solutions simplify the design, commissioning and maintenance of your moulds considerably. Clearly laid-out connection options reduce the risk of wiring and connection errors.

Sensor technology tailored to mould making

Our sensor technology is perfectly aligned with the requirements of mould making. High-quality, durable components ensure reliable processes, minimise mould damage and – depending on the product – have temperature resistance of up to 200 °C.

By using components for mould monitoring, we have been able to improve process stability, reliably monitor the conditions in the mould and reduce unplanned machine downtimes.

Stefan Würtl, Head of Design and Project Management at BOIDA Kunststofftechnik

End position monitoring & position sensing

Limit switches and inductive sensors enable the reliable monitoring of end positions and the positions of moving mould components. While mechanical limit switches are activated by direct contact, inductive sensors detect metal components without contact and are therefore wear-free. In this way they improve process safety, prevent positioning errors and ensure reliable, automated operation of the mould.

Our product highlights for position sensing

E 6512 Limit switch, compact design
E 6512
Limit switch, compact design
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E 6524 HT Precision limit switch, mechanical, 200 °C
E 6524 HT
Precision limit switch, mechanical, 200 °C
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E 6551 Proximity switch with cable
E 6551
Proximity switch with cable
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E 6555 Flat proximity switch with cable
E 6555
Flat proximity switch with cable
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E 6525 Limit switch roller plunger
E 6525
Limit switch roller plunger
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E 65601 Square proximity switch with cable, up to 140 °C
E 65601
Square proximity switch with cable, up to 140 °C
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Temperature monitoring

Precise temperature monitoring is crucial for consistently high component quality and cost-effective processes. Meusburger thermocouples operate on the tried and trusted thermocouple principle, meeting the highest accuracy class (Class 1), and deliver reliable measured values even under demanding conditions. They protect against overheating, enable precise temperature monitoring and control, and therefore promote uniform mould temperature regulation and extend the service life of the mould by reducing wear.

Our temperature monitoring products

E 6700 Thermocouple with bayonet fitting
E 6700
Thermocouple with bayonet fitting
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E 6702 90° bent thermocouple
E 6702
90° bent thermocouple
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E 6704 Mineral-insulated thermocouple
E 6704
Mineral-insulated thermocouple
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Suitable electrical connections

Coordinated cable systems and logic distributors for easy signal bundling ensure rapid integration and reliable connection of the sensors. Pre-assembled cables reduce the amount of wiring required, simplify installation and ensure reliable signal transmission. In this way, they help to ensure efficient integration and a high level of process safety in mould operations.

Our range of electrical connections for you

E 6571 Terminal block for limit switches, mechanical
E 6571
Terminal block for limit switches, mechanical
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E 6574 Logic distributor for sensors, single AND/OR
E 6574
Logic distributor for sensors, single AND/OR
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E 6576 Logic distributor for sensors, double AND
E 6576
Logic distributor for sensors, double AND
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E 65740 Logic distributor for sensors, single AND/OR
E 65740
Logic distributor for sensors, single AND/OR
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E 6610 Connecting lead, female connector - M12, 4-pin
E 6610
Connecting lead, female connector - M12, 4-pin
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E 66225 Male cable connector, M8, 3-pole, IDC
E 66225
Male cable connector, M8, 3-pole, IDC
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Cavity pressure monitoring

The cavity pressure is an important parameter in process monitoring in injection moulding. Pressure sensors are therefore indispensable for comprehensive mould monitoring: The use of high-quality sensors supports optimal process stability and sustainably increases part quality.

The range includes types for direct and indirect measurement as well as suitable mounting accessories and connection technology – as usual available from stock with simple CAD data download, including installation spaces.

How does cavity pressure measurement work in injection moulding? Learn about the functional principle of piezoelectric sensors and discover in our blog post when direct or indirect pressure measurement is the right choice. For more control and increased efficiency.

Learn more

Our product highlights for cavity pressure monitoring

E 6740 Cavity pressure sensor, direct
E 6740
Cavity pressure sensor, direct
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E 6750 Cavity pressure sensor, indirect
E 6750
Cavity pressure sensor, indirect
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E 6762 Single-wire sensor cable, with single-channel connector
E 6762
Single-wire sensor cable, with single-channel connector
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E 6763 Multi-channel connector
E 6763
Multi-channel connector
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E 6760 Single-wire sensor cable
E 6760
Single-wire sensor cable
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You might also be interested in:

Cavity pressure sensors for better control and efficiency

Cavity pressure sensors for better control and efficiency

According to the motto ‘Everything from one source’, Meusburger not only offers standard parts for temperature and end position control, but also sensors and connection components for cavity pressure measurement. These are compatible with all piezoelectric pressure sensors as well as their components currently available on the market.
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Standardisation in mould and die making

Standardisation in mould and die making

These days, standardisation along the entire value chain plays a key role in the success of a company.
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Standard meets custom

Standard meets custom

The modular design concept of our hot runner products stands for a flexible mould design and standardisation of components.

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Mould making
Mould making
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Die making
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