EDM at the highest level

Find the right products in our EDM range and benefit from high quality and continuous availability.

Precise production of electrodes

The production of electrodes is a key process in the manufacturing of high-quality injection moulds. For precise and efficient machining, special clamping elements, suitable materials, matching tool holders, and high-quality milling cutters are required.

Perfectly equipped for EDM

Discover our range for electrode production and equip your workshop with high-quality tools and materials to ensure reliability and precision when producing your electrodes.

Our product highlights

HER 1840 Reduction sleeve for electrode holder, square, adjustable Product single image
HER 1840
Reduction sleeve for electrode holder, square, adjustable
HER 1185 Steel pallet ø 148 with centring plate, corrosion resistant Product single image
HER 1185
  • Spring special offer
  • Steel pallet ø 148 with centring plate, corrosion resistant
    HER 1132/Set Set: Electrode holder ITS-50 with collet chucks ER32, steel Set
    HER 1132/Set
  • Spring special offer
  • Set: Electrode holder ITS-50 with collet chucks ER32, steel
    HER 1412 Electrode holder, square, adjustable, brass Product single image
    HER 1412
    Electrode holder, square, adjustable, brass
    HER 1422 Electrode holder with dowel pins, brass Product single image
    HER 1422
    Electrode holder with dowel pins, brass
    HER 1652 Electrode holder with top plate, aluminium Product single image
    HER 1652
    Electrode holder with top plate, aluminium
    HER 3010 Quick-action clamping chuck for ITS-50, hand chuck Product single image
    HER 3010
    Quick-action clamping chuck for ITS-50, hand chuck
    HER 3030 Quick-action clamping chuck for ITS-50/ITS-100, hand chuck Product single image
    HER 3030
    Quick-action clamping chuck for ITS-50/ITS-100, hand chuck
    V 91550 Electrode with system hole pattern, copper Product single image
    V 91550
    Electrode with system hole pattern, copper
    V 92574 Head electrode, graphite Q60 Product single image
    V 92574
    Head electrode, graphite Q60

    Efficient sinker and wire EDM

    Whether complex contours or fine details: with the right components and accessories, efficient sinker and wire EDM is child’s play.

    Sinker EDM

    Sinker EDM is a precise and efficient manufacturing technology, specifically for hardened workpieces. High-quality electrode holder systems and electrode holders as well as suitable materials and clamping elements are crucial for stable positioning and optimal transmission of electrical conductivity.

    Selection guide

    Our selection guide is clearly divided in system ITS and system 1 and helps you find the right products for your sinker EDM system quickly and easily.

    Clamping equipment

    HER 1840 Reduction sleeve for electrode holder, square, adjustable Product single image
    HER 1840
    Reduction sleeve for electrode holder, square, adjustable
    HWS 512 Precision vice, stainless Product single image
    HWS 512
  • Spring special offer
  • Precision vice, stainless
    HWS 700 Permanent magnetic clamping plate, fine crosswise pole pitch Product single image
    HWS 700
    Permanent magnetic clamping plate, fine crosswise pole pitch
    HER 1805 Clamping spigot without rinse hole Product single image
    HER 1805
    Clamping spigot without rinse hole
    HER 1910 Clamping spigot Product single image
    HER 1910
    Clamping spigot
    HER 1118 Electrode holder front part, steel Product single image
    HER 1118
    Electrode holder front part, steel
    HWZ 9000 ER collet Product single image
    HWZ 9000
    ER collet

    Wire EDM

    Wire EDM is a precise procedure for machining workpieces with complex shapes, where the correct clamping equipment ensures stability and precision. At Meusburger, you will find high-quality clamping systems that are optimally aligned with the requirements of wire EDM. These systems secure the workpiece reliably, reduce vibrations, and improve the machining quality, thus enabling more efficient processes and superior results.

    Our product highlights

    HER 6115 Rotatable pendulum vice, 1 jaw Product single image
    HER 6115
    Rotatable pendulum vice, 1 jaw
    HER 6114 Rotatable pendulum vice Product single image
    HER 6114
    Rotatable pendulum vice
    HER 6310 Quick-action clamping chuck ITS-50 on adapter plate Product single image
    HER 6310
    Quick-action clamping chuck ITS-50 on adapter plate
    HER 6110 Pendulum vice Product single image
    HER 6110
    Pendulum vice
    HER 6810 Clamping spigot WEDM Product single image
    HER 6810
    Clamping spigot WEDM
    HER 6120 V-block ITS-50 Product single image
    HER 6120
    V-block ITS-50

    EDM materials

    A comprehensive range of EDM copper and graphite is available to you in various formats and materials. High quality and immediate availability from stock are guaranteed.

    EDM graphite

    Graphite has a porous structure due to its manufacturing. Depending on the type of graphite (e.g. Meusburger Q40, Q60, Q70), the pore size varies and significantly determines the attainable surface quality. Especially fine-grained types with low porosity enable very fine results – better than 16 VDI (0.63 Ra). When compared to copper, graphite shows notably lower thermal conductivity, but it also maintains dimensional stability even with temperature variations. As a result, the workpiece remains dimensionally stable even under thermal load.

    EDM copper

    Unlike graphite, copper is pore-free and uniformly crystallised. This homogeneous structure enables fine, smooth surfaces, making copper the first choice when it comes to stringent surface quality requirements. Thanks to its excellent electrical conductivity, it is one of the best materials for energy transfer in the EDM process. Its high thermal conductivity also ensures that generated heat is quickly dissipated, protecting tool and workpiece.

    Tungsten copper (WCu)

    Tungsten copper (WCu) is a compound material with a heterogeneous microstructure. It is typically created through the pressing and sintering of tungsten powder, whose pores are then filled with liquid copper (infiltration). Alternatively, manufacturing is possible by liquid phase sintering. The composition and properties of tungsten copper vary depending on the powder grain size as well as the press and sinter parameters. WCu combines the hardness and wear resistance of tungsten with the high electrical and thermal conductivity of copper. It is used as an electrode material when copper alloys reach their performance limits.

    Tube and threading electrodes

    V 91311 Square rod electrode, copper Product single image
    V 91311
    Square rod electrode, copper
    V 91811 Rod electrode flat, copper Product single image
    V 91811
    Rod electrode flat, copper
    V 91411 Rod electrode round, copper Product single image
    V 91411
    Rod electrode round, copper
    VS 92221 Graphite Q70, thickness milled Product single image
    VS 92221
    Graphite Q70, thickness milled
    VS 92224 Graphite Q60, thickness milled Product single image
    VS 92224
    Graphite Q60, thickness milled
    VS 92227 Graphite Q40, thickness milled Product single image
    VS 92227
    Graphite Q40, thickness milled

    Easy configuration of accessories

    The configurator makes ordering EDM accessories even more efficient. Configure EDM copper, graphite electrodes, rod electrodes and graphite cut to customised dimensions very easily in the portal.

    EDM accessories configurator

    You can transfer standard items to the configurator as well as create new items completely from scratch.

     

    • Simple and intuitive handling
    • Direct input in the dimensional drawing
    • Clear overview of all technical values
    • Immediate price and availability information
    • Direct availability of CAD data

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