EDM at the highest level

Find the right products in our EDM range and benefit from high quality and continuous availability.

Precise production of electrodes

The production of electrodes is a key process in the manufacturing of high-quality injection moulds. For precise and efficient machining, special clamping elements, suitable materials, matching tool holders, and high-quality milling cutters are required.

Perfectly equipped for EDM

Discover our range for electrode production and equip your workshop with high-quality tools and materials to ensure reliability and precision when producing your electrodes.

Our product highlights

HER 1840 Reduction sleeve for electrode holder, square, adjustable Product single image
HER 1840
Reduction sleeve for electrode holder, square, adjustable
HER 1185 Steel pallet ø 148 with centring plate, corrosion resistant Product single image
HER 1185
Steel pallet ø 148 with centring plate, corrosion resistant
HER 1132/Set Set: Electrode holder ITS-50 with collet chucks ER32, steel Set
HER 1132/Set
Set: Electrode holder ITS-50 with collet chucks ER32, steel
HER 1412 Electrode holder, square, adjustable, brass Product single image
HER 1412
Electrode holder, square, adjustable, brass
HER 1422 Electrode holder with dowel pins, brass Product single image
HER 1422
Electrode holder with dowel pins, brass
HER 1652 Electrode holder with top plate, aluminium Product single image
HER 1652
Electrode holder with top plate, aluminium
HER 3010 Quick-action clamping chuck for ITS-50, hand chuck Product single image
HER 3010
Quick-action clamping chuck for ITS-50, hand chuck
HER 3030 Quick-action clamping chuck for ITS-50/ITS-100, hand chuck Product single image
HER 3030
Quick-action clamping chuck for ITS-50/ITS-100, hand chuck
V 91550 Electrode with system hole pattern, copper Product single image
V 91550
Electrode with system hole pattern, copper
V 92574 Head electrode, graphite Q60 Product single image
V 92574
Head electrode, graphite Q60

Efficient sinker and wire EDM

Whether complex contours or fine details: with the right components and accessories, efficient sinker and wire EDM is child’s play.

Sinker EDM

Sinker EDM is a precise and efficient manufacturing technology, specifically for hardened workpieces. High-quality electrode holder systems and electrode holders as well as suitable materials and clamping elements are crucial for stable positioning and optimal transmission of electrical conductivity.

Selection guide

Our selection guide is clearly divided in system ITS and system 1 and helps you find the right products for your sinker EDM system quickly and easily.

Clamping equipment

HER 1840 Reduction sleeve for electrode holder, square, adjustable Product single image
HER 1840
Reduction sleeve for electrode holder, square, adjustable
HWS 512 Precision vice, stainless Product single image
HWS 512
Precision vice, stainless
HWS 700 Permanent magnetic clamping plate, fine crosswise pole pitch Product single image
HWS 700
Permanent magnetic clamping plate, fine crosswise pole pitch
HER 1805 Clamping spigot without rinse hole Product single image
HER 1805
Clamping spigot without rinse hole
HER 1910 Clamping spigot Product single image
HER 1910
Clamping spigot
HER 1118 Electrode holder front part, steel Product single image
HER 1118
Electrode holder front part, steel
HWZ 9000 ER collet Product single image
HWZ 9000
ER collet

Wire EDM

Wire EDM is a precise procedure for machining workpieces with complex shapes, where the correct clamping equipment ensures stability and precision. At Meusburger, you will find high-quality clamping systems that are optimally aligned with the requirements of wire EDM. These systems secure the workpiece reliably, reduce vibrations, and improve the machining quality, thus enabling more efficient processes and superior results.

Our product highlights

HER 6115 Rotatable pendulum vice, 1 jaw Product single image
HER 6115
Rotatable pendulum vice, 1 jaw
HER 6114 Rotatable pendulum vice Product single image
HER 6114
Rotatable pendulum vice
HER 6310 Quick-action clamping chuck ITS-50 on adapter plate Product single image
HER 6310
Quick-action clamping chuck ITS-50 on adapter plate
HER 6110 Pendulum vice Product single image
HER 6110
Pendulum vice
HER 6810 Clamping spigot WEDM Product single image
HER 6810
Clamping spigot WEDM
HER 6120 V-block ITS-50 Product single image
HER 6120
V-block ITS-50

EDM materials

A comprehensive range of EDM copper and graphite is available to you in various formats and materials. High quality and immediate availability from stock are guaranteed.

EDM graphite

Graphite has a porous structure due to its manufacturing. Depending on the type of graphite (e.g. Meusburger Q40, Q60, Q70), the pore size varies and significantly determines the attainable surface quality. Especially fine-grained types with low porosity enable very fine results – better than 16 VDI (0.63 Ra). When compared to copper, graphite shows notably lower thermal conductivity, but it also maintains dimensional stability even with temperature variations. As a result, the workpiece remains dimensionally stable even under thermal load.

EDM copper

Unlike graphite, copper is pore-free and uniformly crystallised. This homogeneous structure enables fine, smooth surfaces, making copper the first choice when it comes to stringent surface quality requirements. Thanks to its excellent electrical conductivity, it is one of the best materials for energy transfer in the EDM process. Its high thermal conductivity also ensures that generated heat is quickly dissipated, protecting tool and workpiece.

Tungsten copper (WCu)

Tungsten copper (WCu) is a compound material with a heterogeneous microstructure. It is typically created through the pressing and sintering of tungsten powder, whose pores are then filled with liquid copper (infiltration). Alternatively, manufacturing is possible by liquid phase sintering. The composition and properties of tungsten copper vary depending on the powder grain size as well as the press and sinter parameters. WCu combines the hardness and wear resistance of tungsten with the high electrical and thermal conductivity of copper. It is used as an electrode material when copper alloys reach their performance limits.

Tube and threading electrodes

V 91311 Square rod electrode, copper Product single image
V 91311
Square rod electrode, copper
V 91811 Rod electrode flat, copper Product single image
V 91811
Rod electrode flat, copper
V 91411 Rod electrode round, copper Product single image
V 91411
Rod electrode round, copper
VS 92221 Graphite Q70, thickness milled Product single image
VS 92221
Graphite Q70, thickness milled
VS 92224 Graphite Q60, thickness milled Product single image
VS 92224
Graphite Q60, thickness milled
VS 92227 Graphite Q40, thickness milled Product single image
VS 92227
Graphite Q40, thickness milled

Easy configuration of accessories

The configurator makes ordering EDM accessories even more efficient. Configure EDM copper, graphite electrodes, rod electrodes and graphite cut to customised dimensions very easily in the portal.

EDM accessories configurator

You can transfer standard items to the configurator as well as create new items completely from scratch.

 

  • Simple and intuitive handling
  • Direct input in the dimensional drawing
  • Clear overview of all technical values
  • Immediate price and availability information
  • Direct availability of CAD data

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