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Die casting

Workshop equipment

Milling copper electrodes and aluminium materials without clogging

Non-ferrous metals are used daily in mould and die making. Aluminium alloys and copper are machined most frequently. Due to the nature of these materials, many milling cutters can have defective results and get clogged. We show you what to look out for and which cutting tools are best suited for machining.

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Workshop equipment

Tips for better identification of lifting equipment for periodic inspection

Safe lifting and transporting of heavy loads requires perfectly functioning lifting equipment. Worn lifting equipment can quickly have significant consequences, so regular inspection is very important.

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Workshop equipment

Well organised thanks to uncomplicated material marking

Leftover materials or cuts are often returned to the warehouse after sawing without being labelled, which can quickly become confusing. Sound familiar? We tell you what your options are to solve this challenge.

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Workshop equipment Machining Plates and bars

Clamping of workpieces with H 1080 clamping supports

Work pieces can be clamped in various ways. Our H 1080 clamping supports are a good option for clamping NF inserts as well as small and medium workpieces.

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Components

The expert for additional heat input in the mould

Do you need a fast solution for precise heat input in the mould? Not a problem with our E 6800 cartridge heater. The perfectly matched heating power and the precisely ground diameter create the best conditions for a long service life.

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Workshop equipment

Tools for surface finishing

A perfect surface finish can be achieved in many ways. For removing EDM scale or mirror finish polishing, special tools are needed. To make the tool selection as simple as possible, we have summed up our surface finishing tips and tricks for you.

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Workshop equipment

Process-reliable thread production

Broken taps lead to high subsequent costs. Our threading tools meet the highest demand thanks to matched geometries.

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Mould bases

Die sets for die casting

In die casting it is often necessary, to remove the overflow and flash from the cast part and carry out rework. You can trust a strong partner for standardised solutions in die making here too.

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Workshop equipment

Consumables

Consumables with high temperature resistance and compressive strength offer ideal conditions for use in your die casting moulds.

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Components

Insulation boards

Create the best conditions for an ideal thermal insulation of your die casting moulds. In addition to a comprehensive range of standard insulation boards in different variations, we also offer custom-made boards machined as per drawing.

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Components

Hydraulic system

With an operating temperature of up to 180°C, our hydraulic cylinders including a wide range of accessories are highly suitable for versatile applications in the area of die casting.

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Components

MARKING STAMPS AND LIMIT SWITCHES

Marking stamps for individual marking of plastic parts and high-temperature limit switches for use in die casting.

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Components

Ejector and core pins for die casting

Our ejector and core pins are available in different materials and heat treatments for optimal use in die casting moulds.

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Components

TEMPERATURE REGULATION COMPONENTS

In addition to innovative temperature solutions we also offer, especially for die casting components made of steel and stainless steel for highest requirements.

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Components

Guiding and centring elements for die casting

Flat guiding units, standard guiding systems as well as guiding systems for large dies can be found in our wide range of products. The centring and locating rings are perfectly adapted to die casting applications.

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Plates and bars Workshop equipment

PLATES, BARS AND BLOCKS FOR ERODING

Our wide range of plates and bars as well as blocks for eroding are the optimal basis for die casting moulds.

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Mould bases

Mould bases

We offer high-precision mould bases from high-grade steel that has been heat-treated for stress relief. Due to selected hot-works steels, our mould bases are ideal for use in die casting.

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Workshop equipment

Flexible clamping with the centring vice

The HER 1144 centring vice features versatile application possibilities. Be it for sinker EDM, for clamping electrode blanks or for clamping workpieces during light machining operations, this vice should not be missing from any workshop.

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Machining Mould bases Plates and bars

We heat treat properly for your success

Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years.

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Workshop equipment

Centring vice - Clamping without pre-stamping

When using centring vices, it is often necessary to spend time and effort pre-stamping each individual workpiece in a separate work step using a stamping machine. Lack of stability in the clamping device is usually the reason why stamping machines are used.

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Workshop equipment

Lifting equipment with innovation

A wide range of different lifting points, mostly coated in an array of eye-catching colours, are offered on the market in the field of lifting technology. The eye-catching colours often do more than you would suspect.

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Machining Mould bases Plates and bars

Material grades

Here you will find an overview of all material grades included in our standard range: from hot work steel and case-hardening steel to powder metallurgical steel and carbide.

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Machining Workshop equipment

Hard machining in mould and die making

Hard machining plays a very important role in mould and die making, but is also considered a major challenge. In recent years, some progress has been made in this area with the development of milling cutters which are an alternative to time-consuming EDM and grinding and enable a process which can be faster, more precise and more economical.

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Workshop equipment

Advantages of WZF milling cutters

With the specific requirements of mould and die making in mind, we have compiled a coordinated range for you comprising of rough and finish milling cutters as well as 3D torus and full-radius milling cutters for steel, aluminium, copper, and graphite.

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Components

Die casting components for die and mould making

In our selected range, you will find numerous components for the demanding requirements of your die casting moulds.

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Workshop equipment

EDM with dowel pin system

There are many systems on the market for clamping electrode blanks on electrode holders.

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Workshop equipment

H 1000 - the multifunctional clamping system for mould making

With the H 1000 you will not only work quickly and efficiently but also with absolute precision and repeatability. The standard F parts are aligned and clamped where it matters for the mould function, i.e. in the guide holes.

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Components Mould bases

Top quality and precision

Our high-quality standard parts form the reliable basis for your mould making projects. From the raw materials to the final inspection of the end products – this is how we establish our high-quality standards step by step.

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