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profiTEMP IM hot runner controller

The new hot runner controller is a compact, handy and powerful hot runner control unit which features many advantages and easy handling.

Hot runner systems

  • This compact hot runner controller enables precise temperature control with a shortened heating phase thanks to a fast control algorithm. Tailored to the requirements of mould makers, the control unit for 12 control zones has other advantageous features:

    • Small, handy and powerful hot runner control unit
    • Clear, user-friendly touch screen user interface
    • Short incorporation phase
    • Can be used anywhere – user interface available in 15 languages
    • Extremely compact, lightweight and portable

To the product

FUNCTIONS

  • PID algorithm optimised for the application
  • Automatic calculation of the control parameters (identification)
  • Each heating output 3450 W (15 A / 230 VAC)
  • 7” touch screen, 15 selectable languages
  • All process information clearly displayed at a glance
  • Zone detail view including trend graph
  • Password-protected access for set-up technicians
  • Alarm overview
  • Temperature monitoring
  • Monitoring of the thermal sensor to detect sensor breakage, polarity reversal and short-circuiting
  • Display of heating currents and power levels of all zones
  • Display of heating currents and power levels per phase and for all zones of the controller
  • Energy meter
  • Heating current monitoring (tolerance, failure, short circuit)
  • Safety shutdown on detection of short-circuit triacs
  • Continuous leakage current measurement
  • Predictive detection of leakages in the mould (process monitoring)
  • Smart Power Limitation – exact limitation of power output in the event of mains connection overload
  • Fully automatic switchover to leading zone mode or manual mode in the event of a defect in the sensor circuit
  • Parallel switchable heating outputs in leading zone mode prevent downtime in the event of a defect in the sensor circuit
  • Temperature reduction (standby)
  • Boost mode (optionally with timer) for emptying the nozzle zones before production start
  • Zones may be grouped
  • Potential-free alarm contact (function configurable)
  • Possibility to save mould programs (5 directly in the control unit and any number on USB)
  • Free software updates – can be installed via USB
  • Heater fuses accessible and replaceable from the outside
  • Carrying handles for safe transport
  • Interfaces: Ethernet (OPC Unified Architecture) for communication with the injection moulding machine

Heating variants and operating modes – SELECTABLE FOR EVERY ZONE

4 heating variants

  • Direct setpoint change
  • Start-up mode for drying out damp heaters
  • Automatic ramp for uniform heating of all zones
  • Relay heating for heating sequence of grouped zones

5 operation modes

  • Control to the specified temperature set point values
  • Manual mode for manual setting of the output value
  • Leading zone mode to use the output value of another zone
  • Monitoring – zone without heater to display and monitor the temperature
  • Display – zone without heater to display the temperature

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