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FH Hot runner mould

The FH hot runner mould is another step towards standardisation in the hot runner sector. The complete mould base including hot runner manifold can be customised with just a few clicks and shipped shortly thereafter as just one order and in the usual high quality.

Areas of application

A hot runner mould in just 5 minutes

The Meusburger hot runner mould consists of a complete mould base including hot runner manifold. The major advantage for you is the specially developed configurator, which allows for savings in time as well as price transparency.

Information

  • E 4500 Hot runner system: is delivered completely machined and assembled
  • FH 63 Manifold plate:is delivered including milled recesses for the manifold

Brochure


Free know-how

Our experts have worked intensively on this topic. After a quick and easy registration, we will gladly share our know-how with you in our free white paper.



Configurator for hot runner moulds

Your hot runner mould is just a few clicks away

The configurator for hot runner moulds is the optimal tool for all designers. With just a few clicks, you get the complete mould base including the hot runner manifold in the usual high quality. Of course, the 3D data is available for download as usual. The advantages are plain to see. The designer can concentrate on other matters during the mould design and thus saves valuable time and costs.

Your benefits at a glance:

  • Easy and fast configuration of the hot runner mould
  • High flexibility through individually adjustable nozzle positions
  • Live display of the manifold and 3D data immediately available
  • Transparent costs due to immediate price display
  • Short lead times of the configured components
Special solutions

For special solutions, please get in touch with your contact person at Meusburger.You can find the appropriate contact via the contact search.

Technical Inspection of hot runner components

Technical Inspection of hot runner components

Both standardised hot runner systems such as the FH hot runner moulds and customised projects can be inspected by the FH support team. A form is available in the Meusburger shops which serves as a basis for this inspection process.

Click here for detailed instructions

FH configurator update

With our mould making update, we also added innovations for the configurator of FH hot runner moulds. We considerably expanded our range of nozzles as well as the selection of plastic materials.

Further information

3 variations – the choice is yours

With our standardised hot runner moulds, you have the choice between three different manifold series.

IMT1

Deflection manifold with 1 nozzle

Possible hole pattern (A):

  • min. 37.5 mm
  • max. 206.25 mm

IMT2

In-line manifold with 2 nozzles

Possible hole pattern (A):

  • min. 25.0 mm
  • max. 206.25 mm

CMT4

Cross manifold with 4 nozzles

Possible hole pattern (A):

  • min. 35.5 mm
  • max. 220.5 mm

The manifold nozzle can be installed in any position in the area of hole pattern A.

E 4500 Hot runner system

E 4010: smartFILL MANIFOLD NOZZLE

  • Including E 400 RA / E 400 RC / E 400 RE / E 400 RG nozzle tip
  • Heater with 230 V, cable length 2000 mm
  • With integrated thermocouple type J, Fe-CuNi, DIN 43710, black+/white-
  • Max. injection pressure: 1800 bar

E 4100: HOT RUNNER SPRUE BUSH

  • With integrated thermocouple type J, Fe-CuNi, DIN 43710, black+/white-
  • Heater with 230 V, cable length 2000 mm

E 450001: MANIFOLD

  • Available in material grades 1.2311 / 1.2316 depending on the plastic used

E 450002: PIPE HEATING

  • Power: 700 – 2800 W, depending on manifold size

E 450003: CENTRING PIECE

  • Positions the manifold in the mould centre opposite the sprue bush

E 450004: 90° BENT THERMOCOUPLE

  • Fe-CuNi (type J)
  • Thermocouple with kink protection spring
  • Connector length 5000 mm

E 450007: PROTECTIVE CONDUCTOR

  • Connector length 2500 mm

E 450009: HEATER CONNECTION, COMPLETE

Connector clamp

  • Allows a screwable connection of the electrical supply lines to any pipe heater
  • Two clamping options are provided on each connector clamp, so that by attaching a ‘bridge’ the pipe heater can be connected in parallel directly at the heating outlet

Connecting cable

  • 2.5 mm² pure nickel cable, with glass fibre insulation, 4-fold up to 300°C

E 450010: SPACER AND SCREW SET

  • For the correct position and for screwing in the manifold

E 1300: ANTI-ROTATION BLOCKING

  • Dowel pin with Ø 6 mm

E 4010 Hot runner nozzle

1 – INNOVATIVE HEATING TECHNOLOGY
  • Optimal heat transfer into the plastic used
  • Homogeneous temperature profile on the entire nozzle length through differentiated power distribution
  • Easy and fast change of heater and thermocouple due to intelligent clip lock
2 – STREAMLINED MELT CHANNEL WITH HIGH-QUALITY SURFACE
  • Optimal melt exchange since there are no dead spots
  • Low shear stress of the melt
  • Good colour changing qualities
3 – DIFFERENT GATE TYPES
  • Flexible adjustment of the nozzle to different applications and materials
  • Easily exchangeable, highly wear-resistant nozzle tips
  • Consistent nozzle lengths (l dimension) for different types of gates
4 – TORPEDO FOR OPTIMAL FLOW PROPERTIES
  • The partitioning and re-merging of the melt take place in the hot area of the nozzle
  • Reduces the development of flow lines
  • Improves the optical and mechanical quality of the part

FH 63 Manifold plate

The FH 63 Manifold plate is automatically created by entering the parameters in the configurator. Width and length can be selected by the user, the thickness is generated automatically and precisely ground to ± 0.01mm.Mould sizes from 196 196 – 796 1196 can be selected.

The 3D model already has the appropriate recesses for the manifold. Furthermore, three different material grades are available: 1.1730 tool steel, 1.2085 steel for case-hardening and 1.2312 tool steel.

Marking

Plastic marking chips can be used for identifying the temperature regulation components.

E 400 Nozzle tips

4 DIFFERENT gate assemblies FOR THE RIGHT GATE TYPE

E 400 RA

Gate assembly, smartFILL Ring gate, plunging

  • For direct gating or gating to the sub-manifold
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head

E 400 RC

Gate assembly, smartFILL Ring gate, plunging with calotte

  • Sprue scrap remains recessed 1 mm in the calotte
  • For direct gating or gating to the sub-manifold
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head

E 400 RE

Gate assembly, smartFILL Ring gate, plunging with extension

  • With extension on nozzle head
  • Gating to free-form surfaces
  • Adjustment to the product’s geometry
  • Sprue scrap with scrap cone
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head

E 400 RG

Gate assembly, smartFILL Ring gate

  • Good thermal separation from the mould by plastic isolation
  • For direct gating or gating to the sub-manifold
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head


Gate type and diameter

You can find further information on the selection of the right gate type and the design of the gate diameter in our brochure.

Brochure

Delivery

The hot runner manifold is fully assembled and tested. The mould base for the hot runner mould is not pre-assembled, as in its standard version. This offers the advantage of saving valuable time by not having to take it apart. The components are then available much faster for subsequent machining.

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