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Welcome to the mould making section

Here you can find useful tips and instructions as well as interesting facts and background information. We would be pleased to help and support you with your projects.

Areas of application Workshop equipment

Tools for surface finishing

A perfect surface finish can be achieved in many ways. For removing EDM scale or mirror finish polishing, special tools are needed. To make the tool selection as simple as possible, we have summed up our surface finishing tips and tricks for you.

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Areas of application

The simple way to ideal thermal insulation in the mould

The use of insulation boards can both increase production efficiency and save energy.

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Areas of application

Sliding core mould – your ideal solution for complex components

Sliding core moulds are usually the best and only way to produce complex plastic parts. They are used for injection moulding or die casting parts with undercuts along the entire circumference.

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Areas of application

Change mould – Change inserts quickly and easily

Thanks to the special change system with positioning wedges, the inserts can be changed quickly and easily with repeatable accuracy.

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Workshop equipment

Process-reliable thread production

Broken taps lead to high subsequent costs. Our threading tools meet the highest demand thanks to matched geometries.

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Workshop equipment

Full-range supplier in workshop equipment – Mould handling

Our workshop equipment range includes a variety of products that make transporting, maintaining, and servicing your moulds easier. This makes us the full-range supplier for mould makers as well as injection moulders.

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Areas of application Workshop equipment

Workshop equipment perfectly matched to mould making

To consistently provide you with the best support, we have exactly the right workshop equipment items for even the most diverse mould making applications. Take a look at our comprehensive range right now.

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Areas of application

Slide systems for mould making

Discover our ready-to-use slide units and stoppers in various functional modes for all kinds of undercuts. You are sure to find the right product for your application.

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Workshop equipment

Full-range supplier in workshop equipment– Consumables

Various chemical products are required for both injection moulds and stamping dies. We save you the hassle of trying out different products and suppliers and offer you the best solutions from one source.

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Areas of application

Screw plug with sealing cone

Is your screw plug leaky? With our exclusive sealing cone variant, you can prevent exactly that. Installation effort is 80% easier compared to conventional products thanks to the elimination of the Teflon sealing tape and the immediate tightness of the holes.

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Areas of application

E 3310 TT slide unit

The TT slide unit is the smallest ready-to-use slide unit on the market.

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Workshop equipment

Full-range supplier in workshop equipment– surface finishing

We also offer a comprehensive range of products in the area of surface finishing equipment. With our products, machining processes such as mirror polishing and EDM scale removal can be carried out efficiently and precisely.

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Areas of application

FH reference customers

Our newly launched hot runner mould has already been making waves with its high quality and reliability in a variety of projects. Our customers are satisfied and happy to stand as reference customers. The following is an excerpt of customers who bought a hot runner mould from us and the projects they carried out on it.

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Areas of application

E 3330 – Compact slide unit, narrow

When an extremely slim design is required, this compact slide unit is the best choice.

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Areas of application

Die sets for die casting

In die casting it is often necessary, to remove the overflow and flash from the cast part and carry out rework. You can trust a strong partner for standardised solutions in die making here too.

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Areas of application

Consumables

Consumables with high temperature resistance and compressive strength offer ideal conditions for use in your die casting moulds.

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Areas of application

Insulation boards

Create the best conditions for an ideal thermal insulation of your die casting moulds. In addition to a comprehensive range of standard insulation boards in different variations, we also offer custom-made boards machined as per drawing.

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Areas of application

Hydraulic system

With an operating temperature of up to 180°C, our hydraulic cylinders including a wide range of accessories are highly suitable for versatile applications in the area of die casting.

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Areas of application

MARKING STAMPS AND LIMIT SWITCHES

Marking stamps for individual marking of plastic parts and high-temperature limit switches for use in die casting.

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Areas of application

E 3011 and E 3012– Slide construction kit

Two different gliding plates and slide designs are available for each of the ready-to-use slide construction kits.

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Areas of application

Ejector and core pins for die casting

Our ejector and core pins are available in different materials and heat treatments for optimal use in die casting moulds.

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Areas of application

TEMPERATURE REGULATION COMPONENTS

In addition to innovative temperature solutions we also offer, especially for die casting components made of steel and stainless steel for highest requirements.

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Areas of application

GUIDING AND CENTRING

Flat guiding units, standard guiding systems as well as guiding systems for large dies can be found in our wide range of products. The centring and locating rings are perfectly adapted to die casting applications.

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Areas of application

E 3300 – Slide unit, small

The E 3300 slide unit is unique on the market in this design, but has a classic inclined pin and cotter.

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Areas of application

PLATES, BARS AND BLOCKS FOR ERODING

Our wide range of plates and bars as well as blocks for eroding are the optimal basis for die casting moulds.

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Areas of application

Mould bases

We offer high-precision mould bases from high-grade steel that has been heat-treated for stress relief. Due to selected hot-works steels, our mould bases are ideal for use in die casting.

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Areas of application

Hose lines and connections

Find the right hose for every application! We offer selected products in our range. The right connectors, manifolds, accessories and tools for the respective hoses complete our range for creating hose lines.

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Areas of application

Couplings

High-quality couplers are the basis for a safe and smooth operation without downtimes and with minimal maintenance. For this reason we offer the ‘main system’ and the ‘USA system’, both made in Germany. The original Stäubli RPL and RMI-Multi coupling systems are also part of our portfolio. Our range is then rounded out with selected hoses.

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Areas of application

Deflection elements and accessories

Discover our innovative solutions for efficient temperature regulation of cores and mould inserts. We also have a wide range of deflection elements, fittings and sealing plugs with and without thread for you in our range. Different variations and materials ensure reliable sealing for different applications and temperatures.

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Areas of application

E 3130 – Slide unit, large

A coordinated system of slide units, guides, and cotters can be combined with inclined pins as well as a slide stoppers for customised solutions.

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Workshop equipment

Full-range supplier in workshop equipment

As a full-range supplier for mould and die making our product range covers a broad spectrum. This includes products for a wide variety of machining processes such as cutting or EDM.

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Areas of application

Flat guiding unit comparison

Flat guiding units are mounted to the outside of the mould. They combine two functions in one component: guiding and final centring. The gliding plates are DLC coated as standard.

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Workshop equipment

Reduce processing costs through high-performance tools

With our high-performance reamers we provide higher cutting values quicker than the usual slow processes. Our range of high-performance drills is perfectly matched to the high-quality materials used in mould and die making.

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Areas of application

Standardisation in mould and die making

These days, standardisation along the entire value chain plays a key role in the success of a company. In this article we show you the economic benefits of standardisation with different implementation possibilities especially in mould and die making.

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Areas of application

E 3360 – Compact slide unit

This compact slide unit is ideal if the installation of all components must be carried out from the split line face and a small installation space is required.

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Areas of application

O-ring seals - in perfect shape

O-ring seals are C-parts which cost only a few cents apiece. However, if an O-ring seal does not seal properly, it may result in downtimes and lead to high costs. To prevent this, in addition to the selection of the correct material, the design, the production of the O-ring groove and the correct installation, removal and maintenance of the O-ring seals are all important factors.

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Areas of application

FH Hot runner mould

The FH hot runner mould is another step towards standardisation in the hot runner sector. The complete mould base including hot runner manifold can be customised with just a few clicks and shipped shortly thereafter as just one order and in the usual high quality.

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Areas of application

Position sensing for high process reliability

Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making.

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Workshop equipment

Flexible clamping with the centring vice

The HER 1144 centring vice features versatile application possibilities. Be it for sinker EDM, for clamping electrode blanks or for clamping workpieces during light machining operations, this vice should not be missing from any workshop.

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Quality

We heat treat properly for your success

Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years.

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Workshop equipment

Centring vice - Clamping without pre-stamping

When using centring vices, it is often necessary to spend time and effort pre-stamping each individual workpiece in a separate work step using a stamping machine. Lack of stability in the clamping device is usually the reason why stamping machines are used.

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Areas of application

Cavity pressure sensors – for more control and efficiency

According to the motto ‘everything from one source’, Meusburger now also offers sensors for cavity pressure measurement, in addition to standard parts for temperature and end position control. These are compatible with all piezoelectric pressure sensors as well as their components currently available on the market.

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Quality

DLC coated components

Particularly in injection moulding, many moving components are DLC coated. Whether sliding surfaces on guide pillars, slides or ejectors - DLC coating reduces both wear and corrosion, and ensures significantly better dry-running or emergency operating properties. This means a longer service life with less maintenance, and therefore a clear opportunity for increased productivity.

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Areas of application

Solutions for high temperatures

When it gets hot in your mould base, you need temperature regulation components that withstand the temperatures. We have compiled a selection of products for high-temperature applications for you.

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Workshop equipment

Lifting equipment with innovation

A wide range of different lifting points, mostly coated in an array of eye-catching colours, are offered on the market in the field of lifting technology. The eye-catching colours often do more than you would suspect.

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Quality

Material grades

Here you will find an overview of all material grades included in our standard range: from hot work steel and case-hardening steel to powder metallurgical steel and carbide.

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Areas of application

Components made from stainless steel

We have expanded our range of stainless steel components in many areas for you. Especially during the processing of plastics with corrosive properties or for use in clean rooms (e.g. medical or food processing applications), you can benefit from the advantages of stainless steel.

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Workshop equipment

Hard machining in mould and die making

Hard machining plays a very important role in mould and die making, but is also considered a major challenge. In recent years, some progress has been made in this area with the development of milling cutters which are an alternative to time-consuming EDM and grinding and enable a process which can be faster, more precise and more economical.

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Areas of application

Analysis of injection moulding problems

You can find information and remedies for the most common injection moulding problems here.

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Workshop equipment

Advantages of WZF milling cutters

With the specific requirements of mould and die making in mind, we have compiled a coordinated range for you comprising of rough and finish milling cutters as well as 3D torus and full-radius milling cutters for steel, aluminium, copper, and graphite.

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