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Hot runner systems
+49 6204 6069-0

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+49 6293 9203-0

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profiTEMP+ VCON

profiTEMP+ VCON

Product description

The profiTEMP+ VCON controls the valve pins during cascade injection and can be combined in one housing with temperature control. The touch screen operation shows the processes, displays the individual sealing phases and allows the data to be read out via USB for documentation.

Whether you control the cascading of the valve gate nozzles conventionally, opt for the high-end solution with varioFILL advanced or decide on a combination of the two, the profiTEMP+ VCON is the perfect solution.

Our team is readily available for you by telephone at:
+49 6204 6069-0 for hot runner systems
and +49 6293 9203-0 for control systems

Product information

Technical specifications

General Data

Number of channels4-32
valve gate nozzles / proportional valvesExpandable in groups of 4 (depending on housing and expansion variant)
Display7 inch TFT
OperationCapacitive touch-screen
Mains voltage230 VAC, 8 A
Mains connectionSchuko safety plug, 16 A; connection cable 2.5 m
Control fuse6.3A MT
Alarm output1 (optional 2) / via CUI07
Potential free relay contact 250 VAC / 1 A
Dimensions4/8/12/16 channels: (HxWxD in mm)
20/24/28/32 channels: (HxWxD in mm)
Electrical safetyEN61010-1
EMVEN 61326-1:2013, industrial requirements
Over-voltage categoryII
Ingress protectionI
Storage mediaUSB


Power outputs

FunctionSwitchable solenoid valve / proportional valve
Switching capacity per outlet with solenoid valve controlMax. 1.5 A / 24 VDC
Switching capacity per outlet with proportional valve control0...1000 mA / 24 VDC (electricity controlled via PWM with 160 Hz)
FuseFuse 2 A, FF
Connection of hot runner mould1 x 16-pin (max. 8 outlets per 16-pin connector)
Pin assignmentStandard PSG; other assignments on request

 

Power supply voltage for displacement transducer, pressure transducer and digital inputs

 

Voltage24 VDC / 1.5 A (in small housing)
24 VDC / 1.9 A (in large housing)
Fuse protectionFuse on plug-in card VCON04 according to output


Data interfaces

RS232/RS422

RS232/RS422 4-wire, galvanically isolated, operation is possible as RS422 (4-wire) or RS485 (2-wire)

Connector: 9-pin D-SUB on rear wall

CANAddress range: 1 ... 127
Transmission speed: 78.8, 100, 125, 250, 500, 800, 1000 k bit
configurable via operation panel
Connection: 9-pin D-SUB on rear wall
EthernetAddress range: IP address adjustable via operation panel
Connection: RJ 45 on rear wall with cover


Digital inputs for optional pin positioning control

Quantity2 x number of valve gate nozzles / proportional valves
Electrical data0...30 VDC, <10 mA at 24 VDC (optocoupler)

 

Digital inputs DI

  

Quantity3
FunctionCycle start signal, end holding pressure signal, machine enable signal
Electrical data0...30 VDC, <10 mA at 24 VDC (optocoupler)
Connector / socket1 x 5-pin socket


Analogue input for displacement transducer

Quantity1
FunctionPosition of dosing signal displacement transducer
Voltage signal type0...10 VDC
Resolution12 Bit
Conversion time10 ms
Connecting cable<30 m

 

Analogue input for pressure transducer (optional)

 

Quantity1
FunctionPressure measurement for cycle correction
Voltage signal type-10...10 VDC
Resolution12 Bit
Conversion time10 ms
Connecting cable<30 m

 

Analogue input thermocouple (optional)

 

Quantity1
FunctionTemperature measurement for cycle correction
Voltage signal typeFe CuNi Typ J (-35...500°C); Fe CuNi Typ L (-35...500°C), Ni CrNi Typ K (-35...900°C)
Resolution14 Bit
Conversion time10 ms
Connecting cable<30 m


Download

In the Media & Downloads section you will find an overview of all product-specific documents. 
For technical data like such as user guides, service manuals, etc. please register.

Videos

Further information

FEATURES

  • Enables independent adjustment of each valve gate nozzle
  • The operating mode of each control output is configurable.
  • Operating mode 1 - solenoid valve control
  • Opening and closing of the valve pin at maximum speed
  • Control of up to 3 switching cycles (open/close) per cycle
  • Path-dependent or time-dependent switching cycles
  • Operating mode 2 - proportional valve control
  • Opening and closing the pin using a multi-stage profile. Pin movement at reduced speed or holding the pin
  • With path-dependent control, the dosing signal is detected via external displacement sensor or analogue signal from the injection moulding machine

VARIANTS

The housing is identical to the profiTEMP+ hot runner controller and allows a large number of variants:

  • As valve gate nozzle control unit – up to 32 control circuits in desktop housing
  • As a combination unit together with the profiTEMP+ temperature controller in one housing with a single operating panel

DISPLAY/OPERATION

  • Brilliant 7" touch screen with several language options
  • Intuitive device operation like the already familiar profiTEMP+ hot runner controller, with gesture based controls similar to smartphones
  • A sufficient number of switching cycles/profile files can be saved for different moulds
  • Detailed information and status display of the process, particularly the pin position; additional information about cycle counter, cycle time,....
  • Monitoring of process parameters and alarm outputs

Design

  • Space-saving and service-friendly design, equivalent to the design of the profiTEMP+ hot runner
  • Compact, robust metal housing ensures a long service life.

Optional

  • Input temperature sensor and pressure sensor for the time adjustment of the switching cycles to the process
  • Pin position monitoring to check the pin status in real time

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