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Tools for surface finishing

A perfect surface finish can be achieved in many ways. For removing EDM scale or mirror finish polishing, special tools are needed. To make the tool selection as simple as possible, we have summed up our surface finishing tips and tricks for you.

Workshop equipment

  • More
    Pockets:
    Removing EDM scale

    We show you an uncomplicated way to remove EDM scale.

    Learn more

    Close
  • More
    Recesses:
    Mirror finish polishing

    For a flawless surface, a thorough treatment is required. We show you our way to a perfect result.

    Learn more

    Close
  • More
    Radius:
    Fine polishing

    We offer you a wide range of accessories to optimally treat such a radius.

    Learn more

    Close




Pocket – Removing EDM scale

There are a few options for removing the EDM scale of a pocket. We show you an uncomplicated way here.

Lateral draft angles

The lateral draft angles of the pocket can be easily worked on with a ceramic fibre stone in combination with the GESU 1200 ultrasonic polisher with up to 45 W output.

Ceramic fibre stones GESU 1200 Ultrasonic polisher 45W

Bottom surfaces

The Easy Lap System and the classic polishing stones are very suitable for removing the EDM scale on bottom surfaces. For perfect results and easy use we recommend our premium air files.

To guarantee optimum cutting performance of the Easy Lap stones, cutting fluids should be used.

Easy Lap System Air file, premium Polishing stones

VLM 5 Cutting fluid, oil based



Recesses – Mirror finish polishing

Mirror finish polishing is the first class of polishing. All surfaces are flawless at the end of this polishing. Again, there are several ways to achieve the best result.

The requirements for polishing can vary greatly – from merely glossy surfaces with perhaps micro scratches, to completely scratch-free high gloss surfaces.

Step 1 – Preparation
Before the actual polishing, the surface can be preworked with a V 76709 brass fibre felt bob with shank . This preparation simplifies and shortens the further steps.

Brass fibre felt bob


Step 2 – Polishing

In the next step, the classic polishing felt with diamond compound and polishing oil/thinners are used. Start with a 25 μm or 17 μm grit, depending on how clean the surface already is. This way, you slowly work down to 3 μm.

Polishing felt products Diamond compounds

VLM 20 Polishing oil, thin VLM 25 Thinner for natural-grit diamond compound


Step 3 – Finishing

Finally, the surface is polished again by hand with the 3 μm diamond compound or diamond fluid and a premium cleaning cloth .

Diamond compounds Diamond fluid V 76980 Cleaning cloth, premium

Information

Our polishing felt products are best operated with the GESM 1000 and the matching micro motor .

GESM 1000 Control unit for M-Line micro motor Micro motor handpiece



Radius – Fine polishing

Not every radius can be treated the same way. That is why we also offer a wide range of accessories for this field of application and provide you with optimal support during treatment.

Our wide range of polishing points are popular for fine polishing. Additionally, we also like to use our abrasives such as the flap wheels.

Polishing points Abrasives Flap wheels


If the radius has a certain Rz value, as is often the case for the stamping area, this is usually machined with silicon carbide abrasive paper.

V 74826 Abrasive belt, fine grit, silicon carbide V 74848 Abrasive paper, silicon carbide


For perfect machining at the right speed for the polishing point and flap wheel, we recommend our GESM 1000 and the matching micro motor.

GESM 1000 Control unit for M-Line micro motor Micro motor handpiece




Discover our wide range of products for your surfaces

Polishing points with rubber bond

The polishing points with rubber bond are ideal for polishing and fine grinding steel, rust, acid-resistant steel, and high-temperature materials such as non-ferrous metals.

Thanks to the special quality of these polishing points, they can also be used with lubrication materials. With other polishing points, the pores would seal such materials, making them unusable.

These polishing points can be used for matt polishing as well as for applying optical effects. Due to the elastic integration of the grit, a very fine polish can be achieved.

Application area: grooves, holes, concave and convex surfaces

V 72522

Polishing points, medium rubber bond, shank Ø 3

To the product

V 72523

Polishing points, hard rubber bond, shank Ø3

To the product

V 72532

Polishing points, medium rubber bond, shank Ø 6

To the product

Polishing stones

There is a suitable polishing stone for every surface and material to be polished.

In our range, you will find selected polishing stones that we recommend especially for the removal of EDM scale .

See the product range

The ideal polishing stones for different materials

Depending on the material and application, different polishing stones are needed to achieve optimal results.

The polishing stones are often used in combination with our polishing stone holders and air files.

Easy Lap

The basis of the Easy Lap System is a rectangular polishing stone with a corresponding small base area and a push rod. Due to the hinged arm connection of these components in the working direction the polishing stone lies flat on the surface of the work piece. The relatively small base area in connection with the push rod allows the required working pressure for optimal material removal.

To the product

Polishing felt products

Our polishing felt products are available in various designs and shapes:

  • Soft, medium and hard
  • With brass fibres for more material removal
  • With shank, as rod or ring with velcro

See the product range

Control unit for M-Line micro motor

To use the polishing felt products optimally and with the correct speeds, we recommend the GESM 1000 control unit. Due to the top selection of different handpieces, a variety of different surfaces can be processed.

To the product

Finishing

Diamond compounds are produced in different grades, ranging from the simplest industrial diamonds that are sieved with a wide mesh and produced in very low concentration up to high-grade, highly concentrated diamonds.

See the product range

Cleaning

For cleaning sensitive surfaces, we recommend using a lint and dust-free cleaning cloth.

To the product

Polishing brushes

The right polishing brush is important for the desired result, material, and area of application.

To the polishing brushes

Chungking bristles, black/white
  • Stiff, sturdy bristles
  • Good absorbency for pastes
Goat hair bristles
  • Elastic, soft bristles
  • For finishing
Nylon bristles
  • Especially suited for the food processing industry
  • For finishing
Brass wire
  • Leaves a smooth grinding pattern
  • May leave stains on the surface of the workpiece
  • For rust or scale removal
Steel wire
  • Flexible and elastic
  • Makes a plainly visible grinding pattern
  • For scale removal and deburring
INOX stainless steel wire
  • Corrosion resistant steel wire
  • Flexible and elastic
  • Makes a plainly visible grinding pattern
  • For scale removal and deburring

Speed Lap

THE MEUSBURGER SPEED LAP SYSTEM

The Speed Lap system consists of pads and bars for applying diamond compounds in order to achieve high surface quality and save time.

  • New compound material
  • Prevents the formation of washouts and built-up edges
  • Higher material removal rate compared to other methods
  • Reacts less sensitively to applied pressure
  • Enables uniform, scratch-free lapping
  • Sturdy lapping bars

To the Speed Lap set

Technical information

PREPARING THE LAPPING PADS

Before using the lapping pads for the first time, use a fine abrasive paper or diamond foil to hone them.

PREPARING THE LAPPING BARS

Adjust the lapping bars to the geometry to be machined - this is possible with sanding discs, abrasive paper or files; round lapping bars can be held in a collet chuck for this purpose.

GRIT SIZES

The optimum grit size is 6 μm, but coarser grit sizes are also possible. If necessary, lapping can be carried out to 3 µm.

LUBRICATION

Dilute the diamond compound with some VLM 5 cutting fluid or VLM 20 polishing oil.

PRESSURE

Apply light pressure during 60-70% of the work step, finish for the rest of the time, i.e. work without pressure.

DRIVEN PROFILER

Speed: 4,000 - 7,000 min-1
Stroke length: 0.5 - 1.0 mm

Air files

In order to work quickly and efficiently, we offer our premium air files with a stroke of 0.3 – 9 mm.

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