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Hot runner systems
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Welcome to the mould making section

Here you can find useful tips and instructions as well as interesting facts and background information. We would be pleased to help and support you with your projects.

Areas of application

Screw plug with sealing cone

Is your screw plug leaky? With our exclusive sealing cone variant, you can prevent exactly that. Installation effort is 80% easier compared to conventional products thanks to the elimination of the Teflon sealing tape and the immediate tightness of the holes.

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Workshop equipment

Full-range supplier in workshop equipment– surface finishing

We also offer a comprehensive range of products in the area of surface finishing equipment. With our products, machining processes such as mirror polishing and EDM scale removal can be carried out efficiently and precisely.

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Areas of application

FH reference customers

Our newly launched hot runner mould has already been making waves with its high quality and reliability in a variety of projects. Our customers are satisfied and happy to stand as reference customers. The following is an excerpt of customers who bought a hot runner mould from us and the projects they carried out on it.

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Areas of application

Die sets for die casting

In die casting it is often necessary, to remove the overflow and flash from the cast part and carry out rework. You can trust a strong partner for standardised solutions in die making here too.

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Areas of application

Consumables

Consumables with high temperature resistance and compressive strength offer ideal conditions for use in your die casting moulds.

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Areas of application

Insulation boards

Create the best conditions for an ideal thermal insulation of your die casting moulds. In addition to a comprehensive range of standard insulation boards in different variations, we also offer custom-made boards machined as per drawing.

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Areas of application

Hydraulic system

With an operating temperature of up to 180°C, our hydraulic cylinders including a wide range of accessories are highly suitable for versatile applications in the area of die casting.

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Areas of application

MARKING STAMPS AND LIMIT SWITCHES

Marking stamps for individual marking of plastic parts and high-temperature limit switches for use in die casting.

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Areas of application

Ejector and core pins for die casting

Different materials and heat treatments of our ejector pins and contour core pins enable optimal use in die casting moulds.

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Areas of application

TEMPERATURE REGULATION COMPONENTS

In addition to innovative temperature solutions we also offer, especially for die casting components made of steel and stainless steel for highest requirements.

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Areas of application

GUIDING AND CENTRING

Flat guiding units, standard guiding systems as well as guiding systems for large dies can be found in our wide range of products. The centring and locating rings are perfectly adapted to die casting applications.

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Areas of application

PLATES, BARS AND BLOCKS FOR ERODING

Our wide range of plates and bars as well as blocks for eroding are the optimal basis for die casting moulds.

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Areas of application

Mould bases

We offer high-precision mould bases from high-grade steel that has been heat-treated for stress relief. Due to selected hot-works steels, our mould bases are ideal for use in die casting.

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Workshop equipment

Full-range supplier in workshop equipment

As a full-range supplier for mould and die making our product range covers a broad spectrum. This includes products for a wide variety of machining processes such as cutting or EDM.

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Areas of application

Flat guiding unit comparison

Flat guiding units are mounted to the outside of the mould. They combine two functions in one component: guiding and final centring. The gliding plates are DLC coated as standard.

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Workshop equipment

Reduce processing costs through high-performance tools

With our high-performance reamers we provide higher cutting values quicker than the usual slow processes. Our range of high-performance drills is perfectly matched to the high-quality materials used in mould and die making.

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Areas of application

Standardisation in mould and die making

These days, standardisation along the entire value chain plays a key role in the success of a company. In this article we show you the economic benefits of standardisation with different implementation possibilities especially in mould and die making.

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Areas of application

O-ring seals - in perfect shape

O-ring seals are C-parts which cost only a few cents apiece. However, if an O-ring seal does not seal properly, it may result in downtimes and lead to high costs. To prevent this, in addition to the selection of the correct material, the design, the production of the O-ring groove and the correct installation, removal and maintenance of the O-ring seals are all important factors.

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Areas of application

FH Hot runner mould

The FH hot runner mould is another step towards standardisation in the hot runner sector. The complete mould base including hot runner manifold can be customised with just a few clicks and shipped shortly thereafter as just one order and in the usual high quality.

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Areas of application

Position sensing for high process reliability

Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making.

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Quality

We heat treat properly for your success

Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years.

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Areas of application

Cavity pressure sensors – for more control and efficiency

According to the motto ‘everything from one source’, Meusburger now also offers sensors for cavity pressure measurement, in addition to standard parts for temperature and end position control. These are compatible with all piezoelectric pressure sensors as well as their components currently available on the market.

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Areas of application

Slide systems for mould making

Discover our ready-to-use slide units and stoppers in various functional modes for all kinds of undercuts. You are sure to find the right product for your application.

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Quality

DLC coated components

Particularly in injection moulding, many moving components are DLC coated. Whether sliding surfaces on guide pillars, slides or ejectors - DLC coating reduces both wear and corrosion, and ensures significantly better dry-running or emergency operating properties. This means a longer service life with less maintenance, and therefore a clear opportunity for increased productivity.

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Areas of application

Solutions for high temperatures

When it gets hot in your mould base, you need temperature regulation components that withstand the temperatures. We have compiled a selection of products for high-temperature applications for you.

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Quality

Material grades

Here you will find an overview of all material grades included in our standard range: from hot work steel and case-hardening steel to powder metallurgical steel and carbide.

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Areas of application

Components made from stainless steel

We have expanded our range of stainless steel components in many areas for you. Especially during the processing of plastics with corrosive properties or for use in clean rooms (e.g. medical or food processing applications), you can benefit from the advantages of stainless steel.

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Workshop equipment

Hard machining in mould and die making

Hard machining plays a very important role in mould and die making, but is also considered a major challenge. In recent years, some progress has been made in this area with the development of milling cutters which are an alternative to time-consuming EDM and grinding and enable a process which can be faster, more precise and more economical.

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Areas of application

Analysis of injection moulding problems

You can find information and remedies for the most common injection moulding problems here.

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Areas of application

Die casting components for die and mould making

In our selected range, you will find numerous components for the demanding requirements of your die casting moulds.

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Quality

Cavity plates with lever slots and alignment edge

Through an ingenious system of lever slots, the plates can be quickly removed from the mould base without visible trace.

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Areas of application

Compact cylinder for proximity sensor

We are expanding our range with the E 7021 compact cylinder. This means our cylinder with proximity sensor is now also available with an O-ring port. The oil can therefore be supplied directly through the plate instead of via extra hose lines.

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Quality

Standard hole pattern

Meusburger sets benchmarks for mould making in Europe.The systematic coordinated hole pattern provides a continuous system from the smallest through to the biggest mould base.

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Areas of application

Demoulding

Our extensive range of demoulding products includes many tried and tested elements such as two-stage ejectors, components for the controlling of 3-plate moulds, and various demoulding aids.

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Workshop equipment

H 1000 - the multifunctional clamping system for mould making

With the H 1000 you will not only work quickly and efficiently but also with absolute precision and repeatability. The standard F parts are aligned and clamped where it matters for the mould function, i.e. in the guide holes.

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Areas of application

Temperature regulation

If the quality of the temperature regulation components is not right, this can lead to problems and downtimes during production, and also affect the safety of employees. Meusburger offers a wide range of high-quality parts and delivers them directly from stock.

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Areas of application

Ejectors and core pins

Have you already seen our comprehensive range of ejector pins? We deliver from stock: through-hardened ejector pins with or without DLC coating, nitrided ejector pins with an oxidation coating, HSS ejector pins and contour core pins in various materials.

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Quality

Top quality and precision

Our high-quality standard parts form the reliable basis for your mould making projects. From the raw materials to the final inspection of the end products – this is how we establish our high-quality standards step by step.

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Areas of application

Comparison of guiding types used in mould making

Here you will find the areas of application and characteristics of the different guiding elements used in mould making.

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Areas of application

P-Plates

These plates, machined on all sides and heat-treated for stress relief, are suitable for all applications in mould and die making as well as for manufacturing gauges and jigs.

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