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3 variations – the choice is yours

With our standardised hot runner moulds, you have the choice between three different manifold series.

IMT1

DEFLECTION MANIFOLD WITH 1 NOZZLE

Possible hole pattern (A):

  • min. 37.5 mm
  • max. 206.25 mm

IMT2

IN-LINE MANIFOLD WITH 2 NOZZLES

Possible hole pattern (A):

  • min. 25.0 mm
  • max. 206.25 mm

CMT4

CROSS MANIFOLD WITH 4 NOZZLES

Possible hole pattern (A):

  • min. 35.5 mm
  • max. 220.5 mm

The manifold nozzle can be installed in any position in the area of hole pattern A.

E 4500 Hot runner manifold

E 4010: smartFILL MANIFOLD NOZZLE

  • Including E 400 RA / E 400 RC / E 400 RE / E 400 RG nozzle tip
  • Heater with 230 V, cable length 2000 mm
  • With integrated thermocouple type J, Fe-CuNi, DIN 43710, black+/white-
  • Max. injection pressure: 1800 bar

E 4100: HOT RUNNER SPRUE BUSH

  • With integrated thermocouple type J, Fe-CuNi, DIN 43710, black+/white-
  • Heater with 230 V, cable length 2000 mm

E 450001: MANIFOLD

  • Available in material grades 1.2311 / 1.2316 depending on the plastic used

E 450002: PIPE HEATING

  • Power: 700 – 2800 W, depending on manifold size

E 450003: CENTRING PIECE

  • Positions the manifold in the mould centre opposite the sprue bush

E 450004: 90° BENT THERMOCOUPLE

  • Fe-CuNi (type J)
  • Thermocouple with kink protection spring
  • Connector length 5000 mm

E 450007: PROTECTIVE CONDUCTOR

  • Connector length 2500 mm

E 450009: HEATER CONNECTION, COMPLETE

Connector clamp

  • Allows a screwable connection of the electrical supply lines to any pipe heater
  • Two clamping options are provided on each connector clamp, so that by attaching a ‘bridge’ the pipe heater can be connected in parallel directly at the heating outlet

Connecting cable

  • 2.5 mm² pure nickel cable, with glass fibre insulation, 4-fold up to 300°C

E 450010: SPACER AND SCREW SET

  • For the correct position and for screwing in the manifold

E 1300: ANTI-ROTATION BLOCKING

  • Dowel pin with Ø 6 mm 

E 4010 smartFILL manifold nozzle

1 – INNOVATIVE HEATING TECHNOLOGY
  • Optimal heat transfer into the plastic used
  • Homogeneous temperature profile on the entire nozzle length through differentiated power distribution
  • Easy and fast change of heater and thermocouple due to intelligent clip lock
2 – STREAMLINED MELT CHANNEL WITH HIGH-QUALITY SURFACE
  • Optimal melt exchange since there are no dead spots
  • Low shear stress of the melt
  • Good colour changing qualities
3 – DIFFERENT GATE TYPES
  • Flexible adjustment of the nozzle to different applications and materials
  • Easily exchangeable, highly wear-resistant nozzle tips
  • Consistent nozzle lengths (l dimension) for different types of gates
4 – TORPEDO FOR OPTIMAL FLOW PROPERTIES
  • The partitioning and re-merging of the melt take place in the hot area of the nozzle
  • Reduces the development of flow lines
  • Improves the optical and mechanical quality of the part

FH 63 Manifold plate

The FH 63 Manifold plate is automatically created by entering the parameters in the configurator. Width and length can be selected by the user, the thickness is generated automatically and precisely ground to ± 0.01mm. Mould sizes from 196 196 – 796 1196 can be selected.

The 3D model already has the appropriate recesses for the manifold. Furthermore, three different material grades are available: 1.1730 tool steel1.2085 steel for case-hardening and 1.2312 tool steel.

 Marking 

Plastic marking chips can be used for identifying the temperature regulation components.

E 400 Nozzle tips

 4 DIFFERENT NOZZLE TIPS FOR THE RIGHT GATE TYPE

E 400 RA

Nozzle tip, smartFILL Ring gate, plunging

  • For direct gating or gating to the sub-manifold
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head

E 400 RC

Nozzle tip, smartFILL Ring gate, plunging with calotte

  • Sprue scrap remains recessed 1 mm in the calotte
  • For direct gating or gating to the sub-manifold
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head

E 400 RE

Nozzle tip, smartFILL Ring gate, plunging with extension

  • With extension on nozzle head
  • Gating to free-form surfaces
  • Adjustment to the product’s geometry
  • Sprue scrap with scrap cone
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head

E 400 RG

Nozzle tip, smartFILL Ring gate

  • Good thermal separation from the mould by plastic isolation
  • For direct gating or gating to the sub-manifold
  • Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
  • Highly wear-resistant, interchangeable torpedo and nozzle head


Gate type and diameter

You can find further information on the selection of the right gate type and the design of the gate diameter in our brochure.

Prospekt

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